A 3 MW commercial heating boiler market price $45,000 – $90,000. Its advanced PLC control system and 95 %+ thermal efficiency raise the purchase price, but they also cut operating costs and ensure smoother, safer operation.

1. Typical Ex-Factory Price Range

  • Basic water-tube or fire-tube models (standard materials, manual controls): US $45,000–60,000. Fuel combustion efficiency 75% – 85%.

  • Mid-range packaged units (improved burner turndown, basic PLC controls, standard emissions compliance): US $60,000–75,000. Fuel combustion efficiency 80% – 90%.

  • High-spec steam boilers (premium low-NOₓ burners, full digital automation, advanced heat recovery): US $75,000–90,000. Fuel combustion efficiency 85% – 97%.

This ex-factory range covers the boiler pressure vessel, burner assembly, basic instrumentation, and standard factory testing. It excludes shipping, installation, local taxes, and any additional emission-control skids.

T6 Vacuum Hot Water Boiler

T6 Vacuum Hot Water Boiler

2. Main Factors Influencing Factory Price

  • Boiler Design & Materials

    • Water-tube vs. fire-tube: Water-tube construction typically costs ~10 % more owing to more extensive tube assemblies and higher-pressure capabilities.

    • Material grade: Carbon-steel bodies are least expensive; upgrading to stainless steel or corrosion-resistant alloys can add 5–15 % to the base price.

  • Combustion System

    • Burner turndown: A 10:1 turndown burner costs more than a basic 4:1 model.

    • Low-NOₓ technology: Dry low-NOₓ or flue-gas recirculation systems can add US $10,000–20,000 to meet sub-50 mg/Nm³ emission targets.

  • Controls & Instrumentation

    • Manual vs. PLC: Manual on/off controls are cheapest. Semi-automatic PID or full PLC/HMI packages can increase factory cost by US $8,000–15,000 depending on I/O count.

    • Remote monitoring: Factory-fitted telemetry modules permit early-warning alarms but carry an extra premium.

  • Factory Acceptance Testing (FAT)

    • Expanded FAT (e.g., vibration analysis, detailed emissions sweep) adds both time and cost on the shop floor—typically 3–5 % of the boiler price.

T7 Vacuum Hot‑Water Boiler

T7 Vacuum Hot Water Boiler

3. Typical Factory Cost Breakdown

Component Portion of Ex-Factory Cost
Pressure Vessel & Tube Bundle 45–50 %
Burner & Fuel-Train Skid 15–20 %
Controls & Instrumentation 10–15 %
Insulation & Casing 5–10 %
Factory Testing & Documentation 5–8 %
D6 Hot water boiler 

Commercial D6 Hot water boiler

4. Tips for Evaluating Supplier Quotes

  1. Clarify Scope: Ensure “ex-factory” covers the boiler skid only. Ask what’s excluded—packaging, spares, manuals, FAT scope.

  2. Compare Like for Like: Match burner turndown ratios, steel grades, insulation thicknesses, and control features across bids.

  3. Check Warranty & Service Terms: A longer warranty or included start-up support can justify a slightly higher factory price.

  4. Request TCO or LCC Data: Even if base cost is low, a less efficient boiler may cost more over its lifetime in fuel.

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5. From Factory to Plant Floor

After taking delivery at your dock, add approximately 10–20 % of the ex-factory price for freight, duties, installation, and commissioning. Factoring these in early helps prevent budget overruns and schedule delays.

By anchoring your budgets to a realistic ex-factory bracket of US $45,000–90,000, and carefully comparing boiler designs, burner specs, and control packages, you can make an informed investment in a 3 MW gas boiler that balances upfront cost against long-term performance and regulatory compliance.

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