SZL Biomass Steam Boiler: Multi-Fuel Thermal Solution for Industrial Applications
Design & Operational Framework
Bi-Drum Chain-Grate Architecture
The biomass steam boiler adopts a horizontal double-drum configuration, integrating SA-210 C-grade seamless pipes (60 mm outer diameter, 5 mm wall thickness) into a membrane water-cooled wall array. Compared with the single-drum design, this layout can increase the radiation heat transfer rate by 23% and extend the flue gas residence time to 2.1 seconds, thereby achieving complete combustion of biomass volatiles.
Staged Combustion Process
- Fuel Stratification:Chain grate system distributes palm kernel shells (≤35mm particle size) at 120-150kg/m²h density
- Gasification Zone:Air-staged injection maintains 850-950°C pyrolysis with 1.25-1.45 excess air ratio
- Convective Recovery:In-line economizer reduces flue gas exit temperature to 138°C (±5°C), boosting system efficiency to 88.3% (ASME PTC 4-2013 validated)
SZL Biomass Steam Boiler Technical Highlights
Fuel Versatility
Processes 14-19 MJ/kg biofuels:
- Wood chips (18.2 MJ/kg; ≤25% moisture)
- Rice husk pellets (14.7 MJ/kg; ≤18% ash)
- Cotton stalk briquettes (16.1 MJ/kg)
Emission Control
Multi-cyclone precipitator achieves:
- Particulate matter ≤25 mg/Nm³ (EN 303-5)
- NOx ≤180 mg/Nm³ without SCR systems
Automation Suite
PLC-controlled feed system maintains ±2% steam pressure variance across 30-110% load range. Ash removal augers operate at 0.5-3rpm with 92% slagging rate.
Performance Metrics
Parameter | Specification |
---|---|
Capacity | 6-35 t/h (modular parallel installation) |
Pressure | 1.0-2.5 MPa (4.0 MPa custom options) |
Steam Quality | 99.2% dryness (SATEC steam calorimeter) |
Ignition Time | ≤14 minutes cold start |
SZL Biomass Steam Boiler Industry Implementations
Textile Dyeing
Delivers 204°C saturated steam for jigger dyeing machines, reducing color fixation time by 22% versus conventional biomass steam boiler.
Palm Oil Mills
Processes EFB fibers (12.8 MJ/kg) with 8.7:1 steam-to-biomass ratio, cutting CPO production costs by $18.7/ton.
Rubber Curing
Maintains 1.8MPa (±0.05MPa) steam pressure for tire vulcanization, achieving 98% mold temperature uniformity.
Sustainability Profile
- Carbon Neutrality:0.83 tCO2/MWh offset through agricultural waste utilization
- Ash Utilization:96% of residues meet ASTM C618 Class F pozzolanic requirements
- Water Economy:Closed-loop blowdown system achieves 2.1 cycles of concentration
Certified to EN 12952-3 and ASME Section I standards, the SZL Biomass Steam Boilerr delivers 2.3-year average ROI across Southeast Asian biomass energy projects.
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25 years+ of boiler R&D
More than 20 innovative technologies