50 -100 t/h Steam Boilers Solutions – Boiler Manufacturers

For industrial steam loads 50 – 100 t/hr, operators typically select among three steam boiler configurations. Each system targets critical operational priorities—optimizing fuel efficiency via condensate recovery, ensuring consistent high-pressure steam supply, or leveraging ​​regionally advantaged electricity pricing​​ while complying with strict emission limits.

1. Low‑Temperature Feedwater with Extensive Condensate Recovery

Euromonitor 7 Condensing Steam Boiler

Recommended Equipment: FangKuai “Euromonitor 7” Condensing Steam Boiler Series

• Unit Capacity: 2 – 20 t/h saturated steam (modular multiple‑unit configuration can easily scale to 50 – 100 t/h)

• Thermal Efficiency: 100.7 – 103.7 % (thanks to full‑system heat‑energy coupling)

• Max. Working Pressure: ≤ 2.5 MPa

• Key Advantage: Advanced low‑nitrogen, full‑condensing design recovers large volumes of condensate, returning heat to the cycle and maximizing fuel utilization—ideal for large, continuous production lines.

By integrating multiple Euromonitor 7 units in a modular layout, operators can dynamically match steam output to fluctuating process loads. The high degree of condensate return not only reduces make‑up water and treatment costs but also drives down overall fuel consumption, translating into significant savings.

2. High‑Temperature, High‑Pressure Steam

SZS Water‑Tube Steam Boiler Series

Recommended Equipment: SZS Water‑Tube Steam Boiler Series

• Unit Capacity Range: ≥ 10 t/h up to 110 t/h per single boiler

• Thermal Efficiency: 100 – 104 %

• Working Pressure: up to 2.5 MPa (higher pressures up to 5.3 MPa available in some models)

• Fuel Flexibility: Natural gas, diesel, heavy oil, biogas, etc.

• Key Advantage: Rapid steam–water circulation in a D‑type double‑drum design yields exceptionally stable, high‑quality superheated steam over prolonged high‑duty operations.

For operations demanding uninterrupted high‑pressure steam—such as sterilization, chemical synthesis, or high‑speed turbine drives—pairing two or more SZS units in parallel ensures redundancy and load‑sharing. Esteemed enterprises including Coca‑Cola, Yili, and Sinopec have adopted FangKuai’s water‑tube solutions to power their critical processes.

3. Low‑Cost Electricity Regions

High‑Pressure Electrode Steam Boiler

Recommended Equipment: High‑Pressure Electrode Steam Boiler

• Unit Capacity: 10 – 100 t/h steam

• Steam Dryness: ≥ 99.8 %

• Load Control: Stepless 0 – 100 % regulation for precise matching of steam output to process demand

• Key Advantage: Completely electric operation eliminates combustion emissions on site. In regions where electricity tariffs undercut fuel prices, electrode boilers deliver ultra‑clean, noiseless steam with minimal installation footprint.

These compact, factory‑assembled units require only water and power connections on site, slashing installation complexity and commissioning time. The electric‑powered design makes them especially suitable for clean‑room environments, laboratories, or any facility seeking to decarbonize its steam generation.

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Conclusion

By selecting the right boiler technology—condensing low‑temperature units for maximal fuel savings, robust SZS water‑tube boilers for high‑pressure service, or electric electrode boilers where power is cheapest—industrial operators can optimize both capital and operating costs. Modular installation approaches further enhance flexibility, ensuring steam capacity remains perfectly aligned with production requirements.

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