Fangkuai’s 100 t/h electrode steam boiler uses a voltage level of 6kV and is suitable for industries such as pharmaceuticals, food processing and chemicals.
How Electrode Boilers Work: Efficiency at Scale
Electrode boiler system use water as an electrical conductor. High-voltage current (6–20 kV) passes directly through the water, instantly generating steam with minimal energy loss. This process achieves over 99% thermal efficiency – significantly outperforming gas or resistance boilers.
Fangkuai’s Electrode boiler Technology Edge:
- Submerged Electrode Design: Robust electrodes contact water directly for stable, high-purity steam.
- Jet-Type Option: Water sprays onto electrodes for rapid load adjustments (5–100% capacity).
- Grid Integration: Connects directly to 6–15 kV power lines, avoiding costly transformers.
100t/h Electrode Boiler: Price & Key Specifications
Based on Fangkuai’s LDJ series, the 100t/h model is engineered for heavy-duty use:
- Price Range: 1,159,000 (customized configurations).
- Core Features:
- Steam Output: 100 t/h
- Efficiency: 99.3%
- Operating Pressure: 0.7–2.5 MPa
- Voltage: 6–15 kV
- Footprint: 4.65m × 3.6m × 10m (L×W×H)
What Influences Cost?
Factor | Impact on Price |
---|---|
Voltage | Equipped with 15 kV, 10 kV, 6 kV power system devices |
Materials | Duplex steel vessels add 8–12% (ideal for corrosive environments) |
Automation | Siemens PLC controls increase price by 5–10% |
Certifications | Pharma-grade (ASME BPVC) adds 7–15% |
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FAQ: Electrode Boiler Costs & Performance
How much does installation cost?
Installation typically adds 10–15% to the boiler price. High-voltage grid connections require specialized labor but avoid transformer substations, reducing civil costs.
Can I use existing plant water?
Yes, but water conductivity must be 2,500–4,500 µS/cm. Fangkuai includes real-time TDS monitoring (±2% accuracy) to prevent scaling.
How do electrode boilers compare to gas-fired units?
Electrode boilers . No fuel storage, combustion systems, or stack emissions reduce overhead. They’re ideal where gas pipelines are unavailable or electricity is cheap.
What’s the typical ROI period?
Most clients achieve payback in 3–5 years through energy savings, reduced maintenance, and grid incentives.
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