6 Ton Gas Steam Boiler Solution – The Ultimate Guide

Fangkuai 6 ton gas steam boiler, 0.4 – 1.6 MPa, three-pass, thermal efficiency >98%, service life over 20 years. Complete ASME, CE, and ISO certifications.

1. FangKuai Boiler 6-ton Gas Steam Boiler

A 6 ton gas steam boiler is a combustion unit that produces 6,000 kg of saturated steam per hour using natural gas or LPG as fuel. The FangKuai model utilizes a three-pass, wet-back fire-tube design.

Key technical features include:

• Corrugated Furnace: The furnace is constructed from corrugated tubes, which expand and contract freely under thermal cycling. This design resists thermal stress and prevents cracking.

• Threaded Smoke Tubes: The second and third passes consist of threaded smoke tubes. The threads create turbulence in the flue gas, improving heat transfer efficiency and reducing fuel consumption.

• Automatic Control System: The boiler operates via a programmable logic controller (PLC). This system manages water level, steam pressure, and burner operation, requiring minimal manual intervention.

These components work together to create a durable and efficient 6 ton gas steam boiler for industrial applications.

2. Suitable Industries for 6 ton Gas Steam Boiler

The 6 ton gas steam boiler provides a reliable heat source for various industrial processes. Its output is suitable for medium to large-scale operations.

Primary application industries include:

• Food Processing: Used for equipment sterilization, cooking, and drying in large-scale food production facilities.

• Textile Manufacturing: Provides steam for dyeing, drying, and finishing processes in textile mills.

• Chemical Industry: Supplies heat for chemical reactions, distillation, and maintaining specific process temperatures.

• Paper Manufacturing: Used in pulp cooking and paper drying stages during paper production.

• Rubber Industry: Provides heat for vulcanization and molding processes in rubber product manufacturing.

Any industrial facility requiring stable, high-volume steam can consider a 6-ton gas steam boiler as a practical solution.

3. FangKuai 6 ton Gas Steam Boiler Solutions

We provide customized engineering solutions based on your specific operational requirements. Our standard 6 ton gas steam boiler can be configured for different applications.

Standard configuration options include:

• Working Pressure: Customizable between 0.4 MPa and 1.6 MPa to match your process requirements.

• Heat Recovery Systems: Optional economizer and condenser can be installed to recover waste heat from flue gases, improving overall thermal efficiency to over 98%.

• Burner Configuration: Compatible with various burner brands for natural gas or LPG operation.

• Control Interface: Options for local control panels or remote monitoring systems.

For specialized applications, we can modify the standard design to accommodate specific water quality conditions, space constraints, or automation requirements.

4. 6 ton Gas Steam Boiler Price

The price of a 6 ton gas steam boiler is determined by several technical and commercial factors. Understanding these factors will help in budget planning.

Primary cost components include:

• Boiler Body: The base price covers the pressure vessel, furnace, and smoke tubes. Higher working pressure requirements increase material costs.

• Auxiliary Equipment: Costs for the burner, feed water pump, water treatment system, and valves are typically calculated separately.

• Energy Efficiency Options: Adding an economizer or condenser increases initial investment but provides significant long-term fuel savings.

• Control System: Basic automation is standard, while advanced control systems with remote monitoring capabilities add cost.

• Material and Certification: Boilers manufactured with ASME-certified materials and welding procedures command a higher price than standard models.

We recommend requesting a formal quotation that details all components to accurately compare offers from different suppliers.

5. FangKuai Boiler Certifications

FangKuai Boiler maintains international quality and safety certifications for its manufacturing processes and products. These certifications provide assurance of product reliability.

Our key certifications include:

• ASME Certification: We hold ASME ‘S’ and ‘U’ stamps for the design and manufacture of pressure vessels, complying with international safety standards.

• ISO 9001: Our quality management system is certified to ISO 9001 standards, ensuring consistent manufacturing quality.

• CE Marking: Our boilers meet European Union safety, health, and environmental protection requirements.

• National Special Equipment Manufacturing License: We hold the appropriate manufacturing licenses issued by Chinese regulatory authorities.

All our 6 ton gas steam boiler products are manufactured according to these certified quality systems.

6. 6 ton Gas Steam Boiler Delivery Cycle

Customize your exclusive steam boiler solution

The standard delivery cycle for a 6 ton gas steam boiler is 30-45 days after order confirmation. This timeline accounts for manufacturing and quality control processes.

The production schedule includes:

• Material Preparation (5-7 days): Sourcing and inspecting raw materials, including steel plates and pipes.

• Manufacturing (15-20 days): Cutting, forming, welding, and assembling the boiler pressure parts.

• Auxiliary Equipment Integration (5-7 days): Installing the burner, control system, pumps, and valves.

• Inspection and Testing (5-7 days): Conducting hydrostatic tests, non-destructive testing, and final performance checks.

Custom configurations or large volume orders may require additional time. We provide regular production updates to all customers.

Conclusion

The 6 ton gas steam boiler is a reliable thermal energy solution for industrial applications. When selecting a boiler, consider technical specifications, efficiency features, manufacturer certifications, and total cost of ownership. FangKuai Boiler provides ASME-certified products with customizable options to meet specific operational requirements.

FAQ

Q1: What is the thermal efficiency of a standard FangKuai 6 ton gas steam boiler?
A: The standard model without heat recovery systems achieves approximately 93% thermal efficiency. With an optional economizer and condenser, efficiency increases to over 98%.

Q2: What is the difference between a fire-tube and water-tube boiler?
A: In a fire-tube boiler, hot gases pass through tubes surrounded by water. In a water-tube boiler, water flows through tubes that are heated externally by combustion gases. Fire-tube designs are generally more compact and easier to maintain for smaller to medium capacities.

Q3: What water quality is required for the 6 ton gas steam boiler?
A: We recommend feed water with total hardness below 50 mg/L and pH between 7-9. Hard water requires softening treatment to prevent scale formation in the tubes.

Q4: What is the expected lifespan of a 6 ton gas steam boiler?
A: With proper maintenance and water treatment, the boiler pressure vessel can operate for over 15 years. Auxiliary components like burners and pumps may require earlier replacement based on usage.

Q5: What are the space requirements for installing a 6 ton gas steam boiler?
A: A typical footprint of 4m x 5m is sufficient for the boiler unit. Additional space is needed for fuel lines, water treatment equipment, and maintenance access.